MAXEL®
TOOLING ALLOY
(AISI 4140 Modified)
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Maxel Tooling
Alloy is an AISI 4140 modified chemistry alloy steel heat treated to a
medium hardness (26/34 HRC) and ground to tool steel tolerances (+.015
allowance, +0.15/-.000 tolerance).
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Typical Chemistry |
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Carbon
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0.42% |
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Silicon
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0.30% |
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Molybdenum |
0.20% |
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Manganese |
1.00% |
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Chromium |
1.00% |
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Typical Applications |
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Stripper/Support Plates |
Filler
Blocks |
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Punch Holders |
Die
Runners |
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Clamps |
Base
Plates |
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Short Run Dies |
Molds |
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Brake Dies |
Jigs |
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Fixtures |
Tool
Holders |
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Wear Parts |
Strength
Parts |
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- Annealed
Hardness: BHN 185/200.
Thermal Treatments.
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Annealing: 1550F (840C), hold 2 hours, slow cool 50F(30C)/hr. max. to
1200F (650C), then air or furnace cool. Hardness BHN 185/200.
Stress
Relieving:
Annealed Material: 1100-1300F (595-740C), hold 2 hrs, air cool.
Hardened Material: 50-100F (30-55C) below last tempering temperature,
hold 2 hrs, air cool.
Straightening: Best done warm 400-800F (205-425C)
Hardening: (Atmosphere or Vacuum Furnace)
Preheat: 1250-1300F (675-705C), equalize
High Heat: 1550-1600F (840-870C), soak 10 to 30 minutes. For vacuum
hardening, use the high side of the high heat range and soak times.
Quench: Oil quench to hand warm, 150F (650C). Temper immediately.
Water quenching from 1550F (840C) may be used for simple shapes and larger
sections. Note vacuum furnaces must have oil quench capability to achieve
comparable results.
Temper: Tempering at 400-1200F (205-650C) for 1 hour per inch (25mm)
of thickness at temperature is recommended (2 hrs min). Air cool to room
temperature.
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Welding
Medium
carbon steel filler material.
Annealed
Material:
Preheat: 400F (205C)
Postheat: 500-600F (260-315C)
Hardened
Material:
Preheat: 50F (30C) less than last tempering temperature.
Postheat: 50F (30C) less than last tempering temperature.
Physical Properties
Modulus of Elasticity
..............................................29 psi x 106(200
GPa)
Specific Gravity
......................................................................................(7.81)
Density
..................................................................0.282
lb/in3(7810 kg/m3)
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